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Batch-Level Tracking

Batch-Level Tracking System

Achieve complete visibility, compliance, and quality assurance across your manufacturing and logistics networks with our Batch-Level Tracking System. Powered by IoT, AI, and blockchain, this solution enables manufacturers to trace every batch from raw material input to final product distribution — ensuring transparency, safety, and performance.

99.9%
Traceability Accuracy
70% Faster
Recall Response Speed
100%
Quality Compliance

Raw Material Traceability

Track ingredients and materials from source to production line.

Production Batch Identification

Assign unique digital identities to each batch for full traceability.

Quality & Compliance Monitoring

Ensure every batch meets regulatory and industry standards.

Recall & Incident Management

Identify and isolate defective batches instantly to prevent losses.

Our Batch-Level Tracking Solutions

A smart, end-to-end system that integrates IoT sensors, AI analytics, and blockchain verification to ensure quality, transparency, and compliance throughout your product lifecycle.

IoT-Enabled Batch Monitoring
Monitor material flow and batch production in real time.

Key Capabilities:

IoT sensor tracking across production and storage environments
Automatic batch data logging (time, temperature, humidity, operator)
Live performance dashboards for production and quality teams
Integration with MES and ERP systems for end-to-end visibility
Blockchain-Powered Batch Serialization
Create secure, tamper-proof records for every production batch.

Key Capabilities:

Unique digital batch IDs recorded on blockchain
Immutable chain-of-custody for all production and distribution events
Integration with supplier and logistics data for unified traceability
Instant verification for audits, certifications, and compliance
AI-Based Quality & Risk Analytics
Leverage data-driven intelligence to improve quality and minimize risks.

Key Capabilities:

AI models for defect prediction and quality scoring
Real-time alerts for non-conformance or process deviations
Root cause analysis and automated corrective action reporting
Batch performance trend analytics and optimization insights
Recall & Regulatory Compliance Management
Automate recall, notification, and documentation workflows for compliance.

Key Capabilities:

Batch-level traceability for targeted recalls
Automated documentation for FDA, ISO, or GMP compliance
Blockchain-backed audit trails for regulatory reporting
Real-time notification to distributors and retailers

Technologies That Power Our Solutions

Internet of Things (IoT)
Captures live batch data across machines, storage, and logistics systems.

Applications:

Temperature tracking Production monitoring Asset visibility
Blockchain
Ensures data integrity and tamper-proof traceability across stakeholders.

Applications:

Batch serialization Chain-of-custody validation Regulatory audits
Artificial Intelligence (AI) & Machine Learning (ML)
Analyzes production and quality data to detect risks and optimize processes.

Applications:

Defect prediction Anomaly detection Trend forecasting
Cloud & Data Analytics
Centralizes batch data for enterprise-wide reporting and visibility.

Applications:

Compliance dashboards KPI tracking Traceability analytics

Industry Success Stories

Manufacturers, suppliers, and logistics operators use our Batch-Level Tracking System to enhance compliance, reduce waste, and ensure product quality.

Pharmaceutical Manufacturer
Deployed blockchain and IoT-based batch tracking for regulatory compliance.

Results Achieved:

100% visibility across batch production lifecycle
70% faster recall process execution
50% improvement in quality audit readiness
Food & Beverage Producer
Implemented AI-driven batch traceability for ingredient sourcing and freshness.

Results Achieved:

99.9% accuracy in ingredient-to-batch mapping
60% reduction in product spoilage and wastage
40% improvement in consumer trust and brand transparency
Chemical Manufacturing Company
Adopted IoT-based environmental and process monitoring for compliance.

Results Achieved:

80% reduction in non-conformance incidents
90% audit compliance accuracy
35% lower operational risk exposure

Key Performance Indicators

Monitor quality, compliance, and efficiency with actionable, real-time KPIs.

Batch Traceability Accuracy
Percentage of batches traceable across production and logistics. Target: 99.9% | Improvement: 40–50% through IoT and blockchain integration.
Recall Execution Time
Average time to identify and isolate defective batches. Target: <4 hours | Improvement: 70% faster via digital recall management.
Quality Compliance Rate
Percentage of batches meeting quality and regulatory standards. Target: 100% | Improvement: 35–45% with automated monitoring.
Operational Efficiency Index
Overall improvement in process speed and data visibility. Target: >90% | Improvement: 30–40% through predictive analytics.

Why Choose Our Batch-Level Tracking System?

End-to-End Batch Traceability
Track every batch from raw materials to end delivery.
Regulatory Compliance
Meet GMP, ISO, and FDA traceability standards effortlessly.
Quality Assurance
Ensure consistency and reduce defects with real-time monitoring.
Faster Recalls & Root Cause Analysis
Respond instantly to non-conformances or contamination events.
Secure Data Integrity
Protect records and ensure authenticity through blockchain verification.

Transform Your Production Operations

Join global manufacturers adopting IoT and blockchain-powered batch-level tracking to ensure transparency, compliance, and trust across their supply chains.

FAQ – Frequently Asked Questions

It’s a digital system that tracks and records each production batch using IoT, blockchain, and AI for full traceability and compliance.

Pharmaceuticals, food & beverage, chemicals, cosmetics, and manufacturing sectors.

It creates immutable records linking every step of production and distribution.

Yes, it seamlessly integrates with ERP, MES, QMS, and warehouse systems.

It allows rapid batch isolation, targeted notifications, and automated documentation.