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Lot Management

Lot Management and
Control Solutions

Gain full control over your manufacturing processes with our Lot Management and Control System — powered by IoT, AI, and blockchain. Track every lot from raw material intake to product dispatch, ensuring complete traceability, quality assurance, and regulatory compliance.

99.9%
Traceability Accuracy
60%
Defect Reduction
100%
Compliance Efficiency

Lot Identification & Serialization

Assign unique digital IDs to each lot for real-time tracking.

Production & Quality Monitoring

Monitor manufacturing performance, conditions, and lot integrity.

Compliance & Audit Management

Automate documentation for ISO, GMP, and industry standards.

Recall & Root Cause Analysis

Instantly trace defective lots for fast and accurate recall actions.

Our Lot Management and Control Solutions

An end-to-end digital solution that leverages IoT, blockchain, and analytics to ensure efficiency, consistency, and traceability across all lot-based operations.

IoT-Enabled Lot Tracking
Monitor lot data across production, packaging, and logistics.

Key Capabilities:

IoT sensor integration for temperature, humidity, and pressure monitoring
Real-time lot visibility from raw material to finished goods
Centralized dashboards for multi-line, multi-plant management
Integration with ERP, MES, and quality systems
Blockchain-Based Lot Serialization & Authentication
Create immutable digital identities for every production lot.

Key Capabilities:

Lot-level digital IDs stored securely on blockchain
Transparent record of manufacturing, testing, and shipment events
Verification portals for audit and compliance teams
Seamless data sharing with suppliers and partners
AI-Powered Quality Control & Risk Management
Use predictive analytics to improve product quality and reduce risks.

Key Capabilities:

AI-driven non-conformance detection and defect prediction
Automated quality scoring and compliance validation
Real-time alerts for process deviation and lot anomalies
Advanced root cause analytics for performance improvement
Recall, Audit & Compliance Management
Enable fast recalls and streamlined compliance workflows.

Key Capabilities:

Lot-level recall initiation and tracking
Automated compliance reporting for ISO, FDA, and GMP standards
Blockchain audit trails for transparent documentation
Integration with customer and regulator portals

Technologies That Power Our Solutions

Internet of Things (IoT)
Provides real-time monitoring of production lots across different environments.

Applications:

Equipment monitoring Environmental tracking Batch control
Blockchain
Ensures data integrity and provides a fully traceable manufacturing history.

Applications:

Lot serialization Compliance validation Secure documentation
Artificial Intelligence (AI) & Machine Learning (ML)
Analyzes production data to predict quality issues and optimize manufacturing efficiency.

Applications:

Defect prevention Risk forecasting Root cause detection
Cloud & Data Analytics
Centralizes all lot-related manufacturing data for transparency, traceability, and insights.

Applications:

Compliance dashboards Traceability analytics KPI visualization

Industry Success Stories

Global manufacturers across pharmaceuticals, food, and industrial production rely on our Lot Management and Control Solutions to achieve precision, efficiency, and compliance.

Pharmaceutical Manufacturer
Deployed IoT-based lot tracking for production and packaging compliance.

Results Achieved:

100% traceability across manufacturing lines
65% faster product recall process
50% improvement in GMP audit readiness
Food & Beverage Producer
Implemented blockchain serialization for safety and freshness validation.

Results Achieved:

99.9% visibility across production and supply chain
60% reduction in non-conformance issues
45% improvement in shelf-life management accuracy
Chemical Manufacturing Company
Adopted AI-driven process monitoring and quality analytics.

Results Achieved:

70% reduction in process deviations
40% faster regulatory documentation
30% improvement in lot production efficiency

Key Performance Indicators

Track quality, compliance, and efficiency improvements using measurable KPIs.

Lot Traceability Rate
Percentage of lots traceable across production and distribution. Target: 99.9% | Improvement: 40–50% via IoT and blockchain integration.
Non-Conformance Reduction
Decrease in lot-based quality issues or deviations. Target: >60% | Improvement: Through AI and predictive monitoring.
Audit Preparation Time
Time needed to compile and submit compliance data. Target: <24 hours | Improvement: 50–60% faster with automated documentation.
Recall Response Time
Speed of identifying and isolating defective lots. Target: <6 hours | Improvement: 70% faster through centralized tracking.

Why Choose Our Lot Management and Control Solutions?

End-to-End Lot Visibility
Track every lot across production, warehousing, and distribution.
Quality & Compliance Assurance
Meet GMP, ISO, and industry standards effortlessly.
Faster Recalls & Root Cause Analysis
Identify, isolate, and address quality issues instantly.
Predictive Intelligence
Use AI insights to prevent failures and improve efficiency.
Data Integrity & Transparency
Maintain tamper-proof, auditable records with blockchain security.

Transform Your Manufacturing Operations

Join leading manufacturers achieving precision, safety, and compliance through IoT and blockchain-powered lot management systems.

FAQ – Frequently Asked Questions

It’s a digital solution that tracks and manages every production lot for quality, compliance, and efficiency using IoT, blockchain, and AI.

Pharmaceuticals, food & beverage, chemicals, automotive, and industrial manufacturing sectors.

It provides a tamper-proof, auditable record of each lot’s production and distribution lifecycle.

Yes, it integrates seamlessly with ERP, MES, QMS, and inventory management systems.

It allows rapid identification of defective lots and automated documentation for audits.