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Manufacturing & Industry 4.0

Lot and Batch Traceability Solutions

Ensure quality, compliance, and customer safety through complete lot and batch-level visibility. Our IoT and blockchain-powered traceability platform enables real-time tracking of materials, production processes, and shipments — from source to consumer.

99.9%
Traceability Coverage
70% Faster
Recall Execution
100%
Compliance Accuracy

Raw Material Traceability

Track raw materials and supplier batches entering production lines.

Production Process Tracking

Monitor each step of manufacturing with automated lot identification.

Distribution & Logistics Visibility

Trace every shipment and delivery batch across supply chain partners.

Recall & Compliance Management

Enable rapid recall execution and maintain full audit trails.

Our Lot & Batch Traceability Solutions

A unified digital system that ensures product authenticity, quality, and compliance through connected IoT and blockchain-based data insights.

End-to-End Lot Tracking
Trace products from raw material procurement to finished goods delivery.

Key Capabilities:

Lot and sub-lot level identification via RFID and barcoding
IoT-based data capture across production and logistics
Centralized visibility for manufacturing, warehousing, and distribution
Real-time alerts for mismatches or deviations
Batch Production Monitoring
Ensure consistent production quality and regulatory compliance at every batch.

Key Capabilities:

Real-time batch data recording and validation
Integration with MES, ERP, and QMS systems
Automated linkage of process parameters to final batch records
Full genealogy tracking for multi-stage manufacturing
Quality Control & Compliance Management
Maintain quality standards with digital audits, testing records, and validation data.

Key Capabilities:

Automated testing and inspection logs
Integration with quality management systems (QMS)
Batch release documentation and digital signatures
Compliance with ISO, GMP, FDA, and GxP standards
Recall & Risk Mitigation
Reduce operational risks with rapid and accurate batch recall processes.

Key Capabilities:

Real-time trace and isolate capabilities for defective batches
Automated recall workflows and documentation
Root cause analysis with AI-driven anomaly detection
Complete audit trails for regulatory reporting

Technologies That Power Our Solutions

Industrial IoT (IoT)
IoT sensors and devices capture data throughout production and logistics for real-time traceability.

Applications:

Batch tracking quality monitoring environmental compliance
Blockchain
Provides tamper-proof, transparent records for batch transactions and audits.

Applications:

Product provenance compliance tracking data validation
Artificial Intelligence (AI) & Machine Learning (ML)
Analyzes process data for anomaly detection, predictive maintenance, and risk alerts.

Applications:

Predictive quality control risk forecasting process optimization.
Cloud & Big Data Analytics
Centralizes data from multiple sources for transparency and advanced reporting.

Applications:

Batch genealogy analysis dashboard visualization traceability KPIs

Industry Success Stories

Manufacturers, logistics providers, and retailers are using our Lot & Batch Traceability Solutions to ensure product quality, compliance, and safety.

Pharmaceutical Manufacturing
Implemented batch-level traceability for global regulatory compliance.

Results Achieved:

100% DSCSA and GMP compliance
80% reduction in product recall time
45% faster quality assurance reporting
Food & Beverage Processing
Deployed IoT and blockchain-based tracking for raw materials and production batches.

Results Achieved:

99.9% traceability coverage across production lines
60% reduction in waste and contamination risks
40% improvement in batch release speed
Chemical & Consumer Goods Manufacturing
Enhanced visibility and compliance across complex batch formulations.

Results Achieved:

70% improvement in regulatory documentation accuracy
50% faster recall response
30% reduction in non-compliance incidents

Key Performance Indicators

Measure and improve traceability, compliance, and quality performance across operations.

Traceability Coverage
Percentage of materials and products tracked across all batches.
Target: >99.9%
Improvement: 30–40% via IoT integration
Recall Execution Speed
Time required to trace and recall defective or non-compliant batches.
Target: 1 hour
Improvement: 70% faster through blockchain records.
Compliance Accuracy
Percentage of batches meeting global quality and safety standards.
Target: >100%
Improvement: 40–50% through automated audit trails.
Batch Release Efficiency
Time required to release verified production batches for distribution.
Target: 12 hours
Improvement: 35–45% with digital validation.

Why Choose Our Lot & Batch Traceability Solutions?

End-to-End Visibility
Track every lot, batch, and material movement across your supply chain.
Regulatory Compliance
Meet global standards including GMP, GxP, ISO, and FDA with automated validation.
Rapid Recall Execution
Respond instantly to non-compliance issues with traceable audit trails.
Operational Efficiency
Reduce waste, delays, and manual intervention with data automation.

Transform Your Manufacturing & Supply Chain

Join leading manufacturers, distributors, and retailers ensuring product integrity and compliance with IoT and blockchain-powered lot and batch traceability.

Frequently Asked Questions (FAQs)

It’s a system that tracks products, materials, and processes at the batch level for quality control and regulatory compliance.

Pharmaceuticals, food and beverages, chemicals, cosmetics, and consumer goods manufacturing.

By identifying defective batches instantly and streamlining the recall process with digital traceability.

IoT, Blockchain, AI/ML, and Cloud Analytics for secure, real-time tracking.

Yes, it aligns with GMP, FDA, ISO, HACCP, and other international standards.

Yes, it seamlessly connects with ERP, MES, WMS, and QMS systems for centralized control.

Request a demo or consultation — our team will design a tailored traceability system for your operations.